
There is nothing quite like sinking your teeth into a BBQ brisket melt that oozes smoky flavor and melty cheese with every bite The process may take a little extra effort but it is worth it when your kitchen smells like a BBQ joint and the first crunch of golden bread hits your taste buds My crew starts hovering the minute they see brisket resting and it has become the sandwich nobody can resist for game days or lazy Sunday dinners
The first time I made this I was surprised how the fried onions made the whole sandwich pop The combo of sweet caramelized onions and smoky brisket is something I now crave every fall
Ingredients
- Smoked brisket: This is the star so choose a well marbled cut and smoke with hickory for a deep flavor try to let it rest well before slicing
- Sourdough bread: Pick a loaf that is sturdy with a crackly crust it holds up to all the fillings and delivers the best crunch
- Colby jack cheese: Melts easily and adds a mild tang try to buy a block and shred it fresh for best texture
- Provolone cheese: For creaminess and mild smokiness pairs perfectly with the brisket
- Fried crispy onions: Adds crunch and a pop of saltiness either homemade or a good store brand work
- Caramelized onions: Brings out natural sweetness dice and cook them low and slow until deep golden
- BBQ sauce: A bit for tang and moisture choose your favorite with a little smoke and spice if possible
Instructions
- Prepare the Brisket:
- Season the brisket generously with a slather of mustard then coat all over with your favorite BBQ rub Press it into the meat well Wrap and let chill for a couple hours in the fridge so the flavor soaks in
- Smoke the Brisket:
- Set your smoker to a steady 210 degrees Fahrenheit Use hickory pellets for classic BBQ flavor Place the brisket fat side up and smoke for nine to ten hours until a deep bark forms Then tightly wrap the brisket in unwaxed butcher paper Pop it back in the smoker until fully probe tender The meat should jiggle if you shake it Rest before slicing thin
- Caramelize the Onions:
- Chop onions evenly Warm a pan on medium low and add a splash of oil Cook the onions slowly stirring every few minutes Let them go for at least twenty minutes until they are golden brown and jammy This step makes the onions extra sweet
- Assemble the Melts:
- Lay out sourdough slices Top one side with a scoop of brisket followed by caramelized onions fried crispy onions colby jack and provolone cheese plus a drizzle of BBQ sauce Place another bread slice on top Gently press
- Toast To Perfection:
- Heat a cast iron skillet on medium Butter the outer sides of the bread for extra crunch Lay the sandwiches in and toast slowly pressing gently Flip when golden brown and let the cheese melt completely inside Serve piping hot

The fried crispy onions are my favorite ingredient They tempt me to sneak a bite before the sandwiches are even assembled This recipe brings me back to summer BBQs with my family when everyone gathers around the smoker and bets on whose cheese will melt the stretchiest
Storage Tips
These melts are at their very best fresh off the griddle If you have extras let them cool wrap tightly and refrigerate They reheat well in a toaster oven or skillet for lunch the next day
Ingredient Swaps
Try swapping colby jack for cheddar if you want a sharper flavor Smoked turkey or pulled pork can sub for brisket in a pinch If you like more heat a pepper jack cheese is a fun twist
Serving Suggestions
Pair these with spicy pickles potato salad or a quick slaw Their richness goes great with anything tangy or crisp I like to set out extra BBQ sauce for dunking For a fun shareable lunch slice them into triangles and serve on a board
Seasonal Adaptations
For summer add thin tomato slices before toasting In autumn throw in a handful of sautéed mushrooms with the onions If you have leftover holiday roast beef this method makes amazing melts too
Success Stories
Last game day I doubled the batch and they vanished before halftime Kids love building their own melt combinations and it brings everyone together around the table One neighbor still messages me for this brisket recipe every BBQ season
Freezer Meal Conversion
Cool and wrap individual sandwiches tightly in foil Freeze on a tray When ready reheat wrapped at three hundred degrees for 15 minutes then pop them in a hot skillet to crisp up the bread again

Serve these brisket melts hot with your favorite sides and enjoy every cheesy bite If you try these for your next gathering I bet they will disappear fast
Common Recipe Questions
- → What’s the best way to achieve tender brisket?
Low and slow smoking at 210°F with hickory pellets ensures juicy, tender bites packed with smoky flavor.
- → Can I use a different bread instead of sourdough?
Yes, you can substitute with ciabatta, French bread, or any sturdy loaf that holds up to toasting and fillings.
- → Why use both Colby Jack and Provolone cheese?
Colby Jack adds creaminess and mild flavor, while Provolone brings melty texture and depth, balancing the brisket.
- → Should onions be caramelized or just sautéed?
Caramelized onions provide sweetness and richness that complement the smoky beef and tangy BBQ sauce.
- → How do I prevent soggy sandwiches?
Toast sandwiches in a hot skillet until the bread is crisp and cheese is melted, keeping fillings well balanced.