Sizzling Bourbon BBQ Meatball Subs

Section: Hearty Meals to Satisfy Your Hunger

Enjoy bold flavors with juicy ground beef meatballs simmered in sweet and smoky bourbon BBQ sauce. Nestled in toasted bakery-style sub rolls, each bite delivers tender meat, melted cheddar, and crispy bacon. This combination is perfect for a hearty meal or a crowd-pleasing gathering. Serve your subs piping hot with extra sauce for dipping—satisfying and packed with mouthwatering layers of flavor!

A woman in a white shirt and apron smiles for the camera.
By Barbara Barbara
Information updated on Wed, 30 Jul 2025 18:45:45 GMT
A sizzling bourbon BBQ meatball sub. Save
A sizzling bourbon BBQ meatball sub. | tastefullyeats.com

Meaty and rich with a smoky kick this bourbon BBQ meatball sub layers all the best cookout flavors into a hand-held comfort classic. I started making these on Friday nights as a fun twist on burgers and now my neighbors always hope for leftovers. The sizzle of the skillet and that bold sauce bring a party to the table every single time.

I whipped this up once when my grill ran out of gas and it was such a hit that my family started requesting meatball sub nights instead of burgers. We love the way the cheese melts over the hot meatballs and the tang of bourbon BBQ brings everything together.

Ingredients

  • Ground beef: fresh and with some fat for a delicate tender meatball choose 80 20 for best flavor
  • Breadcrumbs: they help hold shape and lock in juices use fine dry for a soft texture
  • Large egg: binds your mixture so the meatballs do not crumble skip if allergic but texture will change
  • Garlic powder and onion powder: reliable staples providing a savory base reach for a fresh bottle for full aroma
  • Smoked paprika: the ingredient that turns up the flavor for that backyard taste
  • Fine salt: brings together and balances all the other flavors
  • Freshly ground black pepper: for a mild bite grind it coarse for more punch
  • Olive oil: key for a flavorful crust and to keep meatballs from sticking look for golden green color
  • Bourbon BBQ sauce: pick your favorite for depth and tang read labels for a smoky note
  • Shredded cheddar cheese: sharp cheddar stands up to the sauce and melts beautifully buy a block and grate yourself for best melt
  • Bakery-style sub rolls: fluffy inside crisp crust is ideal check the bread aisle for rolls that spring back when pressed
  • Thick-cut crispy bacon: essential for crunch and that smoky finish choose a well-marbled pack for the best crisp result

Instructions

Mix the Meatball Base:
In a large bowl gather ground beef breadcrumbs egg garlic powder onion powder smoked paprika salt and pepper. Using your hands fold the mixture until just blended to keep the texture light and not dense.
Shape the Meatballs:
With lightly damp hands roll the mixture into evenly sized balls each about four centimeters across. This keeps them juicy inside. Place them on a plate ready for the skillet.
Brown the Meatballs:
Heat olive oil over medium heat in a wide skillet. Working in two batches if needed add meatballs in a single layer making sure they do not touch. Sear each side for about two minutes until a brown crust forms. Turn gently with tongs to avoid breaking.
Simmer with Bourbon BBQ:
Lower the heat and return all browned meatballs to the skillet. Pour bourbon BBQ sauce over. Let meatballs simmer for ten minutes gently moving them around to coat every surface as the sauce thickens and the meatballs finish cooking through.
Toast the Rolls:
While meatballs soak up sauce slice your sub rolls lengthwise but do not cut through. Place open-side up on a baking sheet and toast in a hot oven for about five minutes until golden and fragrant.
Assemble the Subs:
Fill each toasted roll with four or five hot meatballs. Drizzle extra BBQ sauce from the skillet over them. Sprinkle a generous layer of cheddar and top with two slices of crispy bacon broken into chunks for maximum bite.
Melt the Cheese:
Slide the loaded subs back into the oven for two to three minutes just until cheese bubbles and stretches lusciously over everything.
Serve Fresh:
Deliver meatball subs straight to the table while piping hot. Pile any extra BBQ sauce in a bowl for dunking on the side.
A hot dog with meatballs and cheese on a bun.
A hot dog with meatballs and cheese on a bun. | tastefullyeats.com

My favorite part is the way smoked paprika gives every meatball that hint of outdoor grilling in the middle of winter. Once my little brother requested meatballs without the sub and just dunked them in extra sauce for dinner he claims this is the best finger food ever.

Storage Tips

Store any leftover meatballs and sauce in an airtight container in the refrigerator for up to three days. Wait to assemble the rolls until ready to serve so the bread does not get soggy. Reheat meatballs in a covered pan over low heat until steaming.

Ingredient Substitutions

Pork or turkey can take the place of ground beef if you want to lighten the dish up. Instead of cheddar try smoked gouda for even more smoky meltiness or use gluten free breadcrumbs if needed. For a spicy kick add a few drops of hot sauce to the bourbon BBQ.

Serving Suggestions

Pair these subs with crisp coleslaw or oven fries to round out a cookout dinner any season. For parties cut each sub into thirds for a shareable platter. Fresh pickles on the side add zing that wakes up your taste buds.

Cultural Roots

This spin on classic meatball heroes takes cues from southern barbecue where smoky sweet bourbon sauce is a staple at gatherings. I was inspired by summer cookouts and Italian deli subs fusing the best of both worlds for the ultimate comfort food.

Seasonal Adaptations

Oven roast cherry tomatoes with the meatballs in summer for a burst of freshness Swap out BBQ for spicy chipotle sauce in colder months Use mini slider rolls for game day parties and easy kid servings

Success Stories

Friends make this as a camping meal by pre cooking the meatballs and heating over a fire. One neighbor told me she makes double batches and freezes extras for late night cravings. Holiday crowds always clear the tray in minutes and beg for sauce recipes.

Freezer Meal Conversion

Shape and brown the meatballs as directed. Cool and freeze in a single layer then transfer to a freezer bag. Thaw meatballs in the fridge overnight then heat in BBQ sauce just when you crave a hot cheesy sub.

A hot dog with meatballs and cheese on a bun.
A hot dog with meatballs and cheese on a bun. | tastefullyeats.com

These meatball subs are the ultimate comfort food for any party or family dinner. A smoky, melty, hand-held treat everyone will crave again and again.

Common Recipe Questions

→ How do you achieve a crispy sub roll exterior?

Toast the rolls in a preheated oven at 190°C for about 5 minutes before assembling, ensuring a golden, crisp exterior while keeping the inside pillowy.

→ What is the best way to form tender meatballs?

Mix the ground beef mixture gently and avoid overworking. Dampen your hands when shaping for smooth, cohesive meatballs without toughness.

→ Can the meatballs be made in advance?

Yes, meatballs can be prepared, formed, and stored in the refrigerator for up to a day ahead. Sear and simmer just before serving for best flavor.

→ Is there a suitable cheese substitute for cheddar?

Mozzarella or Monterey Jack also melt well and add creamy texture. Choose what complements your taste preferences.

→ How do you keep meatballs juicy while cooking?

Brown meatballs only until crusted, then finish gently simmering in BBQ sauce to retain moisture and absorb rich flavor.

→ Can you use a different BBQ sauce flavor?

Absolutely! Use your preferred BBQ sauce—sweet, spicy, or smoky varieties all pair well with beef and bacon.

Sizzling Bourbon BBQ Meatball Subs

Juicy meatballs, bourbon BBQ sauce, cheddar, and bacon come together in crispy bakery rolls.

Prep Duration
25 min
Cooking Duration
22 min
Overall Time
47 min
By Barbara: Barbara

Recipe Category: Main Dishes

Preparation Difficulty: Moderate

Culinary Origin: American

Total Output: 4 Portions (4 meatball sub sandwiches)

Dietary Attributes: ~

Ingredient List

→ Meatball Mixture

01 1 pound ground beef (80% lean, 20% fat)
02 1 cup breadcrumbs
03 1 large egg
04 1 teaspoon garlic powder
05 1 teaspoon onion powder
06 1 teaspoon smoked paprika
07 1/2 teaspoon fine salt
08 1/4 teaspoon freshly ground black pepper

→ Cooking & Toppings

09 1 tablespoon olive oil
10 1 cup bourbon BBQ sauce
11 1 cup shredded cheddar cheese
12 4 bakery-style sub rolls
13 8 slices thick-cut crispy bacon

Preparation Steps

Step 01

Preheat the oven to 375°F to prepare for toasting the sub rolls.

Step 02

In a large mixing bowl, combine ground beef, breadcrumbs, egg, garlic powder, onion powder, smoked paprika, salt, and black pepper. Mix by hand until just incorporated, being careful not to overwork the mixture.

Step 03

Form the mixture into uniformly sized meatballs about 1.5 inches in diameter. Dampen hands slightly to prevent sticking and roll gently for round, cohesive meatballs. You will have approximately 16 to 20 meatballs.

Step 04

Heat olive oil in a large skillet over medium heat until shimmering. Arrange the meatballs in a single layer, working in batches to avoid crowding. Sear each side until a deep brown crust develops, about 2 minutes per side. Meatballs do not need to be fully cooked.

Step 05

Return all browned meatballs to the skillet. Pour bourbon BBQ sauce over the meatballs, reduce heat to low, and simmer gently for 10 minutes. Occasionally baste to ensure thorough coating and even cooking.

Step 06

Slice sub rolls lengthwise without cutting through fully. Place on a baking sheet and toast in the oven for 5 minutes, until golden and crisp.

Step 07

Place 4 to 5 meatballs inside each toasted roll. Spoon additional BBQ sauce over the meatballs. Top each sub with 1/4 cup shredded cheddar cheese and 2 slices crispy bacon, breaking bacon as needed for even distribution.

Step 08

Return the filled subs to the oven for 2 to 3 minutes until cheese is melted and bubbling. Serve immediately, accompanied by any remaining bourbon BBQ sauce for dipping.

Supplementary Details

  1. For best texture, avoid over-mixing the meatball mixture, and cook in batches to prevent steaming during searing.

Essential Tools

  • Large mixing bowl
  • Large skillet
  • Baking sheet
  • Oven

Allergy Advisories

Review each item for possible allergens. Consult a medical expert with any concerns.
  • Contains eggs, dairy, gluten, and may contain allergens from BBQ sauce ingredients.

Nutritional Values (per serving)

This information serves as a guide and does not replace advice from qualified health professionals.
  • Calories: 790
  • Fat: 41 g
  • Carbohydrate: 65 g
  • Protein: 36 g