BBQ Brisket Melts

Section: Hearty Meals to Satisfy Your Hunger

Enjoy slow-smoked brisket layered with creamy colby jack and provolone between slices of crusty sourdough. The addition of fried crispy onions, sweet caramelized onions, and tangy BBQ sauce creates a perfect harmony of flavors. Toasted in a cast iron skillet, each bite delivers melting cheese, tender meat, and a satisfying crunch. This hearty comfort food makes for an indulgent lunch or dinner, capturing the spirit of barbecue with every mouthful.

A woman in a white shirt and apron smiles for the camera.
By Barbara Barbara
Information updated on Sat, 14 Feb 2026 21:11:59 GMT
A BBQ brisket sandwich is cut in half and served on a plate. Save
A BBQ brisket sandwich is cut in half and served on a plate. | tastefullyeats.com

When you are craving that warm backyard barbecue flavor but want a comforting and indulgent meal, this BBQ Brisket Melt brings together smoked meat and gooey cheese inside crispy sourdough. Melty and deeply savory, every bite promises a punch of smoky brisket, tangy barbecue sauce, and the irresistible crunch of golden fried onions. It is everything you want from an ultimate sandwich and then some.

This sandwich first came about on a lazy weekend as a reward after a long day of backyard smoking. Since then it is my ritual to save brisket just for these melts because my family always asks about them on Sunday afternoons.

Ingredients

  • Smoked brisket: the star of the show look for a dark crust and juicy pink center
  • Sourdough bread: thick bakery slices hold up best and add great tang
  • Colby jack cheese: smooth melt and mild flavor ideal for a creamy layer
  • Provolone cheese: adds stretch and just a little sharpness for balance
  • Fried crispy onions: store bought or homemade for a burst of crunch
  • Caramelized onions: deeply browned to add sweetness and umami

Instructions

Prepare the Brisket:
Give your brisket a generous coating of mustard and your favorite BBQ rub then wrap it and let it rest in the fridge so the flavors can sink in
Smoke the Brisket:
Set your smoker to a low 210 degrees and load it with hickory pellets once preheated place the brisket inside and leave it undisturbed for at least 9 hours for that deep smoke ring then wrap it in butcher paper and let it go again until you can barely resist the aroma and the brisket feels pillowy and tender to the touch
Caramelize the Onions:
Dice a big sweet onion and cook it in a heavy pan over medium low heat with a splash of oil patiently stir often and let the onions slowly turn soft golden and rich with a hint of sweetness do not rush this step
Assemble the Sandwiches:
Lay out two slices of sourdough and layer on generous slices of brisket colby jack provolone a spoonful of caramelized onions plenty of crispy fried onions and the barbecue sauce you love then top with the final slice of bread
Toast the Melts:
Heat up a cast iron skillet to medium butter the outside of the sandwiches and grill each for about 3 to 4 minutes per side using gentle pressure flip when the first side is deep golden and cheese is visibly melty
A sandwich with meat and vegetables on a wooden board.
A sandwich with meat and vegetables on a wooden board. | tastefullyeats.com

Colby jack is my pick because it always reminds me of afterschool snacks with my sister when we would swipe slices straight from the package warm and soft I still sneak an extra bit onto my melt every time Sandwiches like these always seem to bring my family back together around the kitchen counter exchanging stories between every bite

Storage Tips

Wrap any leftover melts in foil and refrigerate they hold up well for two days and you can reheat in a toaster oven for the best crunch Skipping the microwave keeps the bread from turning soggy

Ingredient Substitutions

No brisket on hand Try leftover pulled pork or shredded rotisserie chicken instead Both take on the flavors of the barbecue sauce and still bring plenty of comfort For cheese you can swap Colby jack for Monterey jack or a classic cheddar if you want more bite

Serving Suggestions

These melts are satisfying solo but they shine alongside crunchy slaw pickles or even a handful of kettle chips A tangy vinegar slaw helps cut through the richness making each bite even better

Cultural and Seasonal Perspective

BBQ melts are a modern twist on Southern smokehouse classics but you can put your own spin on them For summer add sliced fresh tomatoes for juiciness In cooler months extra caramelized onions or even sautéed mushrooms make them heartier

A sandwich with meat and vegetables on a black plate.
A sandwich with meat and vegetables on a black plate. | tastefullyeats.com

These BBQ Brisket Melts deliver layers of savory flavor and comfort. With the right cheese and proper technique, every bite will be golden, crispy, and unforgettable.

Common Recipe Questions

→ How long does it take to smoke the brisket?

The brisket takes about 9-10 hours to smoke at 210°F before wrapping and continuing until tender.

→ Can I use different bread instead of sourdough?

Yes, substituting with your favorite sturdy bread is possible, but sourdough provides ideal texture and flavor.

→ What cheeses complement brisket in this dish?

Colby jack and provolone offer a creamy melt and mild flavor that pair perfectly with smoked brisket.

→ How do I achieve crispy fried onions at home?

Thinly slice onions, coat in flour, and fry until golden and crispy for a homemade crunchy topping.

→ Do I need BBQ sauce for assembling the sandwich?

BBQ sauce adds tangy sweetness and moisture, but you can customize with your preferred amount or omit if desired.

BBQ Brisket Melts

Tender brisket and melted cheese meet crisp onions on toasted sourdough for a satisfying, savory melt.

Prep Duration
30 min
Cooking Duration
600 min
Overall Time
630 min
By Barbara: Barbara

Recipe Category: Main Dishes

Preparation Difficulty: Complex

Culinary Origin: American

Total Output: 2 Portions (2 sandwiches)

Dietary Attributes: ~

Ingredient List

→ Main Components

01 1 pound smoked brisket, sliced
02 4 slices sourdough bread
03 2 ounces Colby Jack cheese, sliced
04 2 ounces provolone cheese, sliced

→ Toppings

05 0.5 cup fried crispy onions
06 0.5 cup caramelized onions

→ Seasoning & Flavor

07 2 tablespoons yellow mustard
08 2 tablespoons barbecue rub
09 4 tablespoons barbecue sauce

Preparation Steps

Step 01

Coat the brisket with yellow mustard and evenly sprinkle with barbecue rub. Refrigerate for 1 to 2 hours to marinate flavors.

Step 02

Preheat smoker to 210°F. Smoke the seasoned brisket using hickory pellets for 9 to 10 hours. Wrap brisket in butcher’s paper and continue smoking until fully tender.

Step 03

In a pan over medium heat, cook finely diced onions until golden brown and sweet, stirring occasionally.

Step 04

Layer brisket, Colby Jack cheese, provolone cheese, fried crispy onions, caramelized onions, and barbecue sauce between two slices of sourdough bread.

Step 05

Heat a cast iron skillet over medium heat. Toast sandwiches until bread is golden brown and cheese is fully melted, about 3 to 4 minutes per side.

Supplementary Details

  1. Allow the brisket to rest before slicing to retain maximum juiciness and flavor.

Essential Tools

  • Smoker
  • Cast iron skillet
  • Nonstick frying pan
  • Butcher’s paper

Allergy Advisories

Review each item for possible allergens. Consult a medical expert with any concerns.
  • Contains dairy and gluten (cheese and sourdough bread)

Nutritional Values (per serving)

This information serves as a guide and does not replace advice from qualified health professionals.
  • Calories: 880
  • Fat: 47 g
  • Carbohydrate: 68 g
  • Protein: 46 g